BOLD MAGENTA part numbers are new for 2025 ELECTRICAL PARTS-UNLIMITED.COM ATV/UTV | 2025 ELECTRICAL 1491 DISCLAIMER: *EMIS (EMISSIONS CATEGORIZATION CODE). SEE PAGES 4-6 FOR CATEGORY CODES, IMPORTANT EPA/CARB EMISSION DEFINITIONS AND REGULATORY COMPLIANCE AND NOTICE REGARDING NOISE REGULATIONS. PRODUCTS NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLES IF NOT CATEGORIZED AS “1” OR “4”. DESCRIPTION PART # Universal headlight switch 0616-0157 UNIVERSAL HEADLIGHT SWITCH •Works well for auxiliary lights or H4 lighting •Switch specs: 2-wire with black socket is 16.5” L, 3-wire with white socket is 27.5” L; width is 20 mm DESCRIPTION PART # Mini headlight switch 12-0050 MINI HEADLIGHT SWITCH WITH KILL FUNCTION •Compact-sized handlebar switch – 20 mm wide •Features headlight off/high/low and kill switch • 17” wire •Sold each DESCRIPTION PART # Universal headlight switch 2106-0032 UNIVERSAL HEADLIGHT SWITCH • Slim, universal-use headlight switch • Includes five eyelet terminals, five bullet terminals and insulator covers FITS MODEL PART # CAN-AM Outlander 450 15 0616-0413 Outlander 500/Max 13-15 0616-0413 Outlander 570 (except Std and L models) 17 0616-0413 Renegade 570 (except Std models) 17-21 0616-0413 Outlander 650/M ax 12-15 0616-0413 Outlander 650 (except Std models) 17-22 0616-0413 Outlander 800/MAX12-15 0616-0413 Renegade 800 12-15 0616-0413 Outlander 850 (except Std models) 17-19 0616-0413 Renegade 850 (except Std models) 17-19 0616-0413 Outlander 1000/Max 12-15 0616-0413 Outlander 1000 (except Std models) 17-18 0616-0413 Renegade 1000 12-15 0616-0413 Renegade 1000 (except Std models) 17-18 0616-0413 HONDA TRX250EX 06-07 0616-0406 TRX250TE Recon 02-04 0616-0409 TRX250TE Recon 08-21 0616-0408 TRX300EX 98-04 0616-0401 TRX300 Fourtrax 98-00 0616-0403 TRX350FM/TM Rancher 00-05 0616-0405 TRX350FE/TE Rancher 00-05 0616-0411 TRX400EX 99-04 0616-0402 TRX400EX/X 08-14 0616-0404 TRX400FW Foreman 98-03 0616-0400 TRX400FA/FGA Rancher 04-07 0616-0411 TRX420FA/FPA Rancher 09-14 0616-0412 TRX450S Foreman 98-01 0616-0400 TRX450ES Foreman 98-01 0616-0410 TRX450FM Foreman 02-04 0616-0400 TRX450FE Foreman 02-04 0616-0410 FITS MODEL PART # HONDA (CONT) TRX450ER 06-14 0616-0399 TRX650 Rincon 03-05 0616-0411 TRX680 Rincon 06-07 0616-0411 POLARIS Magnum 325 02 0616-0390 Xpedition 325 01-02 0616-0390 Magnum 330 03 0616-0390 Trail Boss 330 03 0616-0390 Hawkeye 400 11-14 0616-0390 Sportsman 400 02-04 0616-0390 Sportsman 400 HO 08-14 0616-0390 Xplorer 400 02 0616-0390 Xpedition 425 01-02 0616-0390 Sportsman 450 06-07 0616-0390 Sportsman 450 H.O. 16-21 0616-0390 Outlaw 450 08-10 0616-0414 ATP 500 04-05 0616-0390 Magnum 500 02 0616-0390 Outlaw 500 06-07 0616-0414 Predator 500 03-07 0616-0414 Scrambler 500 02-09 0616-0390 Sportsman 500 02-13 0616-0390 Outlaw 525 07-11 0616-0414 Sportsman 550 09-14 0616-0390 Sportsman 570 14-21 0616-0390 Sportsman 600 03 0616-0390 Sportsman 700 02-05 0616-0390 Sportsman 800 05-14 0616-0390 Scrambler 850 13-21 0616-0390 Sportsman 850 09-21 0616-0390 Scrambler 1000 14-21 0616-0390 Sportsman 1000 15-21 0616-0390 FITS MODEL PART # YAMAHA YFM125 Grizzly 04-13 0616-0415 YFM125 Raptor 11-13 0616-0415 YFM225/350 Moto-4 87-94 0616-0421 YFM250 Beartracker 02-04 0616-0415 YFM250 Bruin 05-06 0616-0416 YFM250 Raptor 08-13 0616-0415 YFM350 Big Bear 87-92 0616-0421 YFM350 Big Bear 95-99 0616-0420 YFM350 Bruin 04-06 0616-0416 YFM350 Grizzly 07-14 0616-0416 YFM350 Raptor 04-13 0616-0416 YFM350 Warrior 87-95 0616-0421 YFM350 Warrior 96-01 0616-0420 YFM350 Warrior 02-04 0616-0415 YFM350 Wolverine 95-01 0616-0420 YFM350 Wolverine 02-05 0616-0415 YFZ350 Banshee 02-06 0616-0417 YFM400 Big Bear 02-06 0616-0416 YFM400 Grizzly 07-08 0616-0416 YFM400 Kodiak 93-99 0616-0420 YFM400 Kodiak 02-06 0616-0416 YFM450 Kodiak 03 0616-0416 YFM450 Kodiak 18-23 0616-0418 YFM450 Wolverine 06-10 0616-0416 YZF450 06-13 0616-0415 YFZ450R 09-23 0616-0418 YFM600 Grizzly 98-01 0616-0420 YFM660 Grizzly 02-03 0616-0416 YFM660 Raptor 01-05 0616-0416 YFM700 Kodiak 16-23 0616-0418 YFM700 Raptor 06-23 0616-0418 HANDLEBAR SWITCH BLOCKS • If one of your controls quits working, it is probably the internal switch on the handlebar block •Fix it with this cost-effective exact replacement •This complete block has all the same switches including hi/lo/off beam, off/run/off, and reverse override •Simple installation •PART #0616-0390 replaces Polaris part numbers 4010591, 4010560, 4010422 NOTE: If you start your machine by pushing the red button upwards, this is NOT the correct block for your machine. Fits the following models that use the ignition switch to start the machine. KILL SWITCH HOW TO ORDER NOTICE TO CUSTOMERS: There are two types of stop switches: (1) Normally Open, (NO) or (2) Normally Closed, (NC). Switches in this catalog are typically of the Normally Open (NO) type.They work by GROUNDING the primary ignition lead when activated. Note that they will not work on electrical systems requiring a Normally Closed (NC) switch, which works by OPENING the circuit when activated. NC switches are typically used on battery type ignitions, which may have an ignition key as an identifier. NC switches are generally found on newer machines. If in doubt, check your machine’s wiring schematic. 0616-0390
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